Usually not, because most airlines have strict size limits that a 60l backpack will exceed. You can only bring it as carry-on if you pack it lightly enough to shrink its physical frame to match the airline’s dimensions. You should check your airline’s specific baggage policy immediately.
Can you take that backpack as carry on

Whether a bag fits in the overhead bin depends on the specific airline’s size requirements rather than the bag’s total capacity. While a 60l bag is often too large for strict budget carriers, you might pass if the frame is soft and flexible.
| Airline | Max Dimensions (inches) | Typical Weight Limit |
|---|---|---|
| United Airlines | 22 x 14 x 9 | None |
| Southwest Airlines | 24 x 16 x 10 | None |
| Delta Air Lines | 22 x 14 x 9 | None |
| Spirit Airlines | 22 x 18 x 10 | 40 lbs |
| Ryanair | 21 x 15 x 7 | 22 lbs |
Why size limits determine your success
Airlines measure carry-on bags by their exterior dimensions, including wheels and handles. A 60l backpack is designed for multi-day trips, so its frame is usually much longer than the standard 22-inch limit used by most major carriers. Even if the bag is empty, the rigid internal frame or back panel often prevents it from fitting into the airline’s metal sizer box. If you try to force it, the gate agent may force you to check it at the last minute, which often costs more than paying for a checked bag in advance.
The Transportation Security Administration provides guidance on prohibited items, but the individual airline sets the size rules for what goes in the cabin. If your bag is over the limit, it must go into the cargo hold; if it’s under the limit, you can bring it aboard.
How to travel with a large pack

If you’re determined to use your 60l bag, follow these steps to increase your chances of success:
- Remove all external attachments: Take off sleeping pads, trekking poles, or bulky items hanging from the outside.
- Compress the main compartment: Use the side compression straps to pull the bag as flat as possible.
- Measure the frame height: Use a tape measure to ensure the bag is under 22 inches tall when lying flat.
- Pack lighter items: Keep the total weight under 20 lbs to make the bag easier to maneuver and squeeze into tight bins.
- Wear your heaviest gear: Put your heaviest jacket or boots on your body to keep the bag profile slim.
The mistake that costs travelers money
Many travelers make the mistake of assuming a 60l backpack is fine because it is “soft.” They arrive at the gate with an overstuffed bag that looks like a giant cylinder. This costs them time and money because the airline will charge a heavy fee for gate-checking the bag if it doesn’t fit the sizer. You avoid this by measuring your bag while it’s fully packed. If the bag height exceeds the airline’s limit by more than 2 inches, it’s almost certain you’ll be forced to check it.
When to stop and seek alternatives
You should stop trying to carry on your bag if you notice these signs: * The bag has a rigid internal frame that prevents it from bending to fit the sizer dimensions. * You’re flying on a budget airline with a strict “personal item” only policy. * The bag is so heavy that you can’t lift it into the overhead bin without significant effort.
These situations require you to check your bag at the ticket counter. Using an oversized bag can lead to denied boarding or high fees, so it’s safer to check it if it doesn’t meet the posted limit.
Frequently asked questions

Can I just take the frame out?
Yes, you can remove the frame if it’s designed to be taken out, but this may make the bag uncomfortable to carry. Most 60l packs rely on the frame for weight distribution.
How long does it take to check a bag at the gate?
It takes about 5 to 10 minutes to process a gate-check, but you’ll have to wait at the baggage claim carousel at your destination, which adds 20 to 40 minutes to your arrival time.
Is it safe to carry a 60l bag?
It’s safe to carry, but it may be difficult to navigate crowded aisles or small aircraft. You must ensure the bag isn’t so wide that it blocks the path for other passengers.
What happens if the bag is too big?
The airline will force you to check the bag into the cargo hold, which often results in a fee that’s higher than the standard checked bag rate paid online.
Does it matter if the flight is empty?
It doesn’t matter, as the airline enforces size rules regardless of how many seats are filled. The overhead bin space remains the same regardless of the number of passengers on board.
How do I measure my backpack correctly?
You measure the bag by laying it flat on the floor and checking the length, width, and depth against the airline’s website guidelines. Include all pockets, wheels, and external straps in your final total.
Conclusion
Start by checking your specific airline’s website for their current carry-on dimensions. If your bag is within 1 inch of the limit, you’ll likely be fine, but a bag that is 3 inches or more over the limit will likely be rejected. If the gate agent flags your bag, accept the check-in immediately to avoid further delays.
